Leading Composites Supplier

Polypropylene Honeycomb Core

Lightweight Strength for Composite Applications

core materials for composite manufacturing

What is Polypropylene Honeycomb Core?

Polypropylene honeycomb core is a lightweight, high-strength material designed for use in sandwich panel construction. Its unique honeycomb structure delivers exceptional stiffness-to-weight ratio, making it ideal for demanding composite applications where weight reduction and durability are critical.

Key Benefits

  • Lightweight & Strong: Reduces overall weight without compromising structural integrity.
  • Moisture & Chemical Resistant: Perfect for harsh environments.
  • Cost-Effective: Affordable alternative to other core materials.
  • Easy to Process: Compatible with a wide range of resins and laminating techniques.

Applications

Polypropylene honeycomb core is widely used in:

  • Marine: Boat hulls, decks, and bulkheads.
  • Automotive: Body panels and interior components.
  • Construction: Architectural panels and cladding.
  • Transportation: Rail and aerospace interiors.

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Technical Specifications

  • Density: Lightweight for optimal performance.
  • Thickness Options: Available in multiple sizes to suit your project.
  • Customisation: Can be cut and shaped to your exact requirements.

Product Range Specifics

Standard dimensions (width x length)

1.2mm x 2.5mm

Core Thickness & Cell Size
Core Thickness
Cell Size
3.5mm
3mm
5 / 6mm
4mm
8 / 10mm
8mm
12 / 15mm
5mm
20 / 23 / 28mm
9.6mm
Tolerances
Length
+10 / -1mm
Width
+2 / -1mm
Core Thickness
+ / -0.3mm
Squareness
+ / -0.2°
Density
80 - 90kg / m3
Surface Finish
Typ FN / 50 µm Polypropylen Film / 40 g/m2 Polyester Nonwoven

FAQs

What thickness options are available?

We supply a range of thicknesses to suit different applications. Contact us for details.

Is polypropylene honeycomb core recyclable?

Yes, it is fully recyclable, making it an eco-friendly choice.

Why Choose Tricel

At Tricel, we strive to achieve the highest standard of quality with every undertaking. This includes all individual projects elements such as organisations, production processes and customer service. Our bespoke capabilities also include all aspects of design, delivery and build. We pride ourselves in producing high-quality results, and due to this have been employed and utilised by many of today’s leading industry brands.

cUSTOMER sERVICE

Surpassing customers’ service expectations ensures the constant improvement and growth of our business. Each customer is appointed with an experienced composites account manager to ensure their requirements are listened to and delivered.

dELIVER ON tIME

On-time delivery is a core requirement of our business. We use a network of specialist couriers to ensure your delivery arrives on time.

cERTIFIED pRODUCTS

All Tricel Composites products are tested and certified to stringent industry standards.

60 Years in Business

Tricel Composites is part of the wider Tricel group who have over 60 years’ experience in the composites industry. Experienced in all aspects of the composites industry from design to manufacturing and ditribution.